Inline NIR Process Analytics

Reduce Over-Drying, Giveaway, and Quality Drift with Inline NIR

Using real-time moisture, fat, protein, solids, and Brix insight to reduce giveaway, stabilize throughput, and strengthen hygienic process control—measured directly on your production line so you can act before product is lost.

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Process Metrics
12.4%
Moisture
4.2%
Fat Content
8.1%
Protein
22°Bx
Brix
Process stability index
 
Industry Challenge

The Cost of Reacting Late

 By the time the next lab sample is tested, drying or blending may have already pushed product off spec. Operators often react late, which leads to over-drying, giveaway, yield loss, or inconsistent composition. Lab data remains valuable, but it is not fast enough to support every in-process adjustment. 

Delayed Visibility

Operating blind between sampling intervals costs manufacturers in raw material and energy waste every shift.

Composition Drift

By the time lab results arrive, out-of-spec product has already moved downstream—creating waste and rework.

Giveaway & Over-Drying

Safety margins become giveaway when moisture and composition aren't visible in real time.

How tec5USA Can Help

Live visibility. Earlier action. Tighter control.

tec5USA configures hygienic measurement points and rugged analyzers that fit plant operations. The result is earlier action, tighter control, and better use of raw materials.

01

Continuous measurement

Inline NIR provides live streams of moisture, fat, protein, solids, and brix trend data directly to operators and control systems.

02

Hygienic integration

3-A certified measurement points and rugged analyzers designed to survive wash-down, CIP/SIP, and daily plant operations.

03

Operational ROI

Earlier corrective action, optimized process limits, and significantly better utilization of raw materials across every run.

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Best-fit Applications

Target critical control points

directly in the process stream.

Drying & Moisture Control

Prevent over-drying and minimize shrink loss with continuous moisture feedback.

Mixing & Blending

Ensure homogenized batches and exact component ratios every run.

Concentration & Brix

Maintain precise solids profiles and Brix levels throughout concentration.

Measurable Impact

What Success Looks Like

Lower giveaway and reduced shrink loss

Faster response to process variations 

More consistent product composition

Better confidence in throughput and quality decisions

Featured tec5USA Solutions Stack

 
PROGAZE Platform Overview
Platform

PROGAZE Platform Overview

Robust spectrometer for demanding environments:

  • Harsh conditions (temperature, dust, dirt, etc.)
  • Hygienic or corrosive environments
  • Explosion-protected zones
 
NIR Spectrometer and Analyzer
Analyzer

NIR Spectrometer and Analyzer

Easy to integrate 19″ compatible spectrometer system:

  • Fits into standard 19″ cabinets or as table-top
  • Extendable with 19″ multiplexers, IPCs, displays, etc.
  • Flexible front/rear mounting options
 
PROGAZE pure
Interface

PROGAZE pure

Standardized assemblies for direct integration:

  • Fully functional, CE-tested spectrometer
  • High vibration and temperature tolerance
  • Numerous configuration and installation options
 
NIR Spectrometer and Analyzer
Analyzer

NIR Spectrometer and Analyzer

Industrial NIR analyzer for continuous in-line process monitoring and control:

  • Extended InGaAs detector with optimized gratings for NIR performance
  • 960-2170 nm available spectral range with high wavelength accuracy
  • Multi-channel operation supports up to 8 measurement locations
 
3-A NIR Probes
Probe

3-A NIR Probes

Hygienic in-line probe for food and pharmaceutical process control:

  • 3-A certified hygienic design for sanitation and safety requirements
  • 316L electropolished stainless steel with FDA CFR 21 compliant contact materials
  • Leak-free sanitary tri-clamp installation with CIP/SIP compatibility
Resource

Download White Paper to learn more

Get the full technical overview of inline NIR for food & beverage process control—case data, integration guides, and ROI benchmarks.

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FOOD
Next Step

Meet tec5USA at IFT FIRST

IFT FIRST is a strong follow-on conversation for teams exploring in-line quality measurement in food and beverage production. Meet with tec5USA to see how real-time NIR insights can help improve yield, consistency, and process control. Ask us about show discounts so you can meet and greet the tec5USA team!

About tec5USA

About tec5USA

tec5USA, part of Nynomic AG, delivers real-time process monitoring and inline spectroscopy solutions using UV-VIS, NIR, and Raman technologies. Our systems bring lab precision to the production line—improving quality, reducing waste, and optimizing efficiency across Pharma, Food & Beverage, Oil & Gas, Chemical, Agriculture, and Semiconductor industries.

tec5USA – Real-time insights. Smarter production.

www.tec5usa.com | 855-TEC-5USA

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